2023年7月17日发(作者：)

目 录

项次 内 容 页次

1． 目的 3

2． 适用范围与场合 3

3． 参考文件与应用文件 3

4

4.2

4.3

5 6

( 一 ) 目的:

． 内容 3

4.1 权责区分 3

程序发展前期准备 3

程序开发 6

． 程序开发流程及注意事项 24

． 历史变更记录 25

7． 附件 25 Subject :

TR5001 ICT程序发展流程标准书

为使所有工程人员遵照统一的程序开发标准，方便所有ICT相关人员阅读与修改。

( 二 ) 适用范围及场合:

2.1 范围:

本程序适用于机板制造课TR5001程序发展标准流程。

2.2 场合:

本程序适用于机板制造课TR5001设备。

( 三 ) 参考文件与应用文件:

3.1 参考文件:

TR5001 manual

3.2 应用文件: 无

( 四 ) 内容:

4.1 权责区分:

4.1.1生产单位元ICT工程师：负责撰写及修改本说明书。

4.1.2总生产营运中心ICT工程师：负责审核本说明书。

4.1.3所有ICT程序开发人员:依本作业说明书执行ICT程序发展。

4.2 程序发展前期准备:

4.2.1 Review测点coverage,Total目标98.5%。

R Type : 100%

C Type : 100%

L Type : 100%

LED,D,PQ,Q ：100%

Connector ：100%

BGA,VGA,DDR：97%

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

4.2.2 根据线路图和试产的板子，制定test strategy，提前规划好IC，Connector测试。

ICT Test Strategy ReviewModel:SP6ComponentPU1PU2PU3PU4U4U5U17U20U21U22U23U24U25U26U33U34U35U36U47CN1CN2CN10Y1Y2Y3TatolClampingTestJetPinsDiodeMeasure17VVRT8209A33VVMAX8796GTJ+17VVRT820434VVOZ8111LN100VVH5TQ1G63BFR100VVK4B2G1646B33VVTPA6047A4RHBR5VAT5231H-3.9KERV MC74VHC1G08DFT2G5956VVSL9400,QJND1363VVAC82GS45 QU42631VVM92-S2_LP_A128VG781-1P85VMC74VHC1G08DFT2GSII9181ACNU57VVG546A2RD1UF9VBIOS8VG546A2RD1UF9V4V*PJSR0535VLCD CONNKB CONN34VHDMI CONN2114.318MHZ227MHZ232.768KHZ2Description Date:2008.12.12VectorVoltageFrequencyRemarkTest NoteDigitalMeasureMeasure VVOLTAGE+1.05V VVOLTAGE+VCOREVVOLTAGE+1.8VVVOLTAGE+VCC_GFX_COREANALOGVRAMANALOGRAMANALOGAUDIO AMPLIFIERVVOLTAGEFixed 3.9VVTTL与门VBSDLCPUANALOG北桥VBSDLVGAVTPGVGA ThermalVTTL与门ANALOGHDMI ChipVVOLTAGE+5VSUS_USBP1VLibraryBIOS(MX25L8005)VVOLTAGE+5VSUS_USBP0VVOLTAGEHPDINTestjetTestjetVANALOGDummy board testVMeasure CG_XOUTVMeasure XTALOUTVMeasure RTC_X2

Test Stratgy 规则：

◆ 所有IC全部需要Claming Diode Measure 。

◆ 大于等于10 PIN 的IC和大于等于8 PIN的Connector需要TestJet 测试。

◆ 一些重要的电压产生IC需使用Voltage Measure。

◆ 有Library的IC需Vector Digital Test，没有Library的IC可先使用Dummy library进行Hybrid资源分配。

◆ 晶振规划到Frequency Measure 。

◆ 对金属表面的Connector添加Dummy board测试，如CN10。

4.2.3 Library准备，包括IC，MOSFET，Diode等 。

4.2.4 根据Bom表,比对好各料头之间的差异 。第一个料头Debug完后，可根据与其他料头的差异，更改差异的测试程序，完成其他料头的程序，减少Debug时间。

◆

使用对比软件ME TOOL 1.1 XLS( 如下图)

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

◆

根据下图标示的四栏将BOM 对号COPY到相应的位置

◆

BOM 导入好以后执行下图动作。

执行

◆

得到比对结果：

R448R760R176R660R688R690

R689

4.2.5 将CAD档发给厂商转“八档”，如图1所示

51AT3MB00G0 and 51AT3MB0003 compare/CS31003J941/CS31003J941/CS51003F934CS31003J941/CS31003J941/CS31003J941//CS31003J941

» “CAD 档”

» “八 档”

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图1 CAD檔和八檔

4.3 程序开发:

4.3.1 将“八档文件”加载程序，如图2所示。

文件名必须使用英文或数字

根据具体情况可更改机种名称

图2 程序加载

4.3.2 进入程序开发界面，Program→Analysis Wizard，如图3所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

设置power

node

设置Crystal

Data

设置User

Relay Data

设置special

data

图3 程序开发接口

4.3.3 Power Node设置

4.3.3.1 根据线路图找出提供18V的node和量测电压的node,如图4所示。

图4 Power Node

4.3.3.2 在Power data中设置power node,如图5所示。

图5 Power node设置

4.3.4 Crystal data 设置

4.3.4.1 从线路图中找出所有的晶振,以其输出PIN为频率量测点。如图6所his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

示。

图6 晶振量测点

4.3.4.2 在Crystal data中设置晶振，如图7所示。

图7 Crystal data设置

4.3.5 User Relay Data 设置

4.3.5.1 从电路图上找出上电测试时需要To GND/To SWB/To DUT的信号，对其测试针实现To GND/To SWB/To DUT，以增加测试稳定性。如图8所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图8 To GND/To SWB/To DUT测点

4.3.5.2 在User Relay Data中设置To GND/To SWB/To DUT的测点。如图9所示。

图9 User Relay Data设置

4.3.6 Special Data 设置

4.3.6.1 从电路图上找出BIOS烧录信号，采用同轴电缆作为信号烧录线，以增加其抗干扰性。如图10所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图10 BIOS烧录信号

4.3.6.2 在Special Data中设置BIOS烧录信号的测试点。如图11所示。

图11 BIOS Special Data设置

4.3.6.3在Special Data中设置IC和Connecter的Testjet感应器Probe。如图12所示。感应器Probe原则为Bottom面的component用1-32 probe,

Top面的component用33-64 probe

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图12 Testjet Special Data设置

4.3.6.4从线路图中找出需要利用机台进行额外驱动，或需要利用数字信号进行测试的点，将这些点绕到Hybrid Card上。如图13所示。

图13 需要绕至Hybird Card的测点

一般常用的需绕至Hybird Card的net如下：

MAINON，SUSON，S5_ON，VRON，LAN_POWER,

DISP_ON,

ACOK#,3920_RST#,NBSWON1#,D/C#,

CPU_VID0,1,2,3,4,5,6等。

4.3.6.5在Special Data中设置需要绕至Hybird Card的测试点。如图14所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图14 Hybird Nail Special Data设置

4.3.7 点开WireAnalysis，选择需要测试的芯片，编辑芯片测试方式。编辑完毕，点Save保存，进行Analysis分析。如图15所示。

图15 编辑芯片测试方式

4.3.8 系统提示再次确定电源信息，确定无误后，点击ok进入下一步。如图16所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图16 确认电源信息

4.3.9 设置电源针点数及无定义电压默认值（不需更改）；设置所需Analog，Hybird测试卡片数。如图17所示。

图17 设置所需卡片数

4.3.10 系统会自动分析所需各卡片数量，若所填卡片数与系统分析得出的卡片数不同，则返回进行更改。如图18所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图18 卡片数量分析

4.3.11 将新产生的、*.wir、绕线档excel 一并发给治具厂商，进行测试程序升级,厂商返回新的测试程序（二次八档）。如图19所示。

图19 新的二次八档

4.3.12 载入新的八档，并按上次输入power data、crystal data、WireAnalysis的信息重新输入，并保持一致。如图20所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图20 载入新的八档

4.3.13 执行Program Analysis Wizard 进入ATPG Flow Chart 界面，进入WireAnalysis进行Analysis，打开A—ATPG进行三极管 Library的设定。如图21所示。

图21 进行三极管的设定

4.3.14 打开D—ATPG进行IC Library的设定，完毕后点击Analysis产生测试程序。如图22所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图22 进行IC的设定

图23 产生的ON Power测试程序

4.3.15 On power程序设置

4.3.15.1 添加User Relay Power Block，如图24所示。

User Relay电压设置12V

图24 User Relay设置

4.3.15.2 BIOS程序设置

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

1)烧录流程

Initialize

YES

NO

Verify BIOS First Line

data

YES

NO

Read BIOS Content&Verify

Blank or

YES

NO

ID_MISMATCH

YES

NO

Erase Content In BIOS

Which Need to Burn In

YES

NO

Check Erasing clean?

YES

NO

Write

To BIOS,PASS?

YES

Verify BIOS Data With

,Right?

NO

Erase BIOS

YES

Read & Upload ID To

S.F.

To Power-Off

注:ID_MISMATCH-----Barcode ID compare with

2) 程序设置

Program

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

1M BIOS(MX25L8005)

Begin

DEL_EEPROM(DEL_handshark)

P-LO/ACOK#&RST#

DELAY/500M

A-MV/ACOK#

JF-PWOFF

A-MV/RST#

JF-PWOFF

USR-RESET/CS#

A-MV/CS#

DELAY/100M

COPY_LANID1

JF-PWOFF

LOOP-BEGINE

SPI/VERIFYMCC

SPI/READ_ID

ID_CHKSAME

JF-PWOFF

ID_MISMATCH

JF-PWOFF

SECTOR_ERASE

DELAY/200M

SPI/BLKCHK

SPI/WRITE

SPI/VERIFY

JP-U22READ

ERASE_FAIL

2M BIOS(MX25L1605)

Begin

DEL_EEPROM(DEL_handshark)

P-LO/ACOK#&RST#

DELAY/500M

A-MV/ACOK#

JF-PWOFF

A-MV/RST#

JF-PWOFF

USR-RESET/CS#

A-MV/CS#

DELAY/100M

COPY_LANID1

JF-PWOFF

LOOP-BEGINE

SPI/VERIFYMCC

SPI/READ_ID

ID_CHKSAME

JF-PWOFF

ID_MISMATCH

JF-PWOFF

SPI/ERASE

DELAY/200M

NA

SPI/WRITE

SPI/VERIFY

JP-U22READ

SPI/ERASE_FAIL

LOOP-END LOOP-END

LABEL_U22READ LABEL_U22READ

SPI/READ SPI/READ

COPY_READ COPY_READ

USR_HI/CS# USR_HI/CS#

A-MV/CS# A-MV/CS#

JF-PWOFF JF-PWOFF

END END

注:红色部分可根据不同信号或不同零件名等而变更，其他部分为统一格式，以便his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

他人阅读。

3)注意事项

 BIOS测试易受EC干扰，测试前需将EC Reset，将EC控制信号3920_RST# P-Lo即可将EC disable

 有些机种将EC_RST# P-Lo后还是无法完全disable EC，可以把BIOS与EC相连的PIN pull Hi,如下图所示。

将该PIN绕至Hybrid上并P-Hi

 BIOS的4个信号PIN全部要用音源线，增加抗干扰性，且CLK信号要放在下模，缩短排线长度，减少干扰。

 为减少ICT烧录MAC ID对BIOS data的破坏，测试BIOS前需将其CS#信号pull Hi,测试时将其reset,测试完毕再pull Hi,以便对BIOS进行保护。

4.3.16 执行Analog 进入Short/Open Learning 界面，通过Learning OK板，结合CAD文件资料生成Short Group。如图25所示。

图25 Short/Open Learning

一行是一个短路群，与其它行形成开路群

开短路学习

短路编辑短开路

测试 路群

测试

4.3.16 执行Analog 进入IC Open Learning 界面，编辑好需要测试Testjet的IC和Connecter对应的感应器编号。Probe需与治具保持一致。如图26所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

图26 IC Open Learning

4.3.17 执行Analog 进入IC Clamping Diode Learning 界面，编辑好IC的输入电压点与接地点，需要测试Diode的IC VCC和GND必须设置，否则无法学习。如图27所示。

图27 IC Clamping Diode Learning

4.3.18 利用一块OK板，分别学习以上步骤（开/短路学习、IC OPEN 学习，IC

Claming diode 学习），完毕后进行系统参数和测试参数的设置。

4.3.18.1 基本参数设定。如图28所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

测试顺序和项选择

开短路，零件测试不良时的重测次数

测试不良是否重测

开路测试不良时是否停止测试

是否显示零件位置

程序修改记录路径

图28 Basic Setting

4.3.18.2 测试针点参数设定。如图29所示。

设定MDA起始点

设定MDA结束点

编辑skip掉的点

设定GND点

Digital结束点

UserRelay起始点

图29 Test Nail Setting

4.3.18.3 电压参数设定。如图30所示。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

4.3.18.4 条码参数设定。如图31所示。

选择开短路PASS还是所有步骤都PASS后才进行上电测试。

图30 On Power Setting

电压准位设定。

4.3.18.5 网络参数设定。如图32所示。

资料存储路径。将日报表，月报表，测试资料等存储在该路径下。

单个条码设定。如图设置此条码

长度为14。

图31 Barcode Setting

多个条码设定。如图设置为两个条码，长度分别为14和28，其中28是指Lanid 12+1394id

16。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

信息上传路径。将板子的测试结果在此路径下生成testresult文档，然后由shopfloor从此路径下抓资料。

上传板子选择窗口。可选择只上传PASS板，还是所有的板子都上传。

图32 Network Setting

4.3.19 参数设置完毕，程序Debug OK后，程序可以进行测试，完整的测试程序包括：Discharge->Open->Short->IC Open->Parts->Clamp Diode->On Power。如图33所示。

图33 Network Setting

( 五 ) 程序开发流程及注意事项:

5.1 程序开发流程：

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise

Subject :

TR5001 ICT程序发展流程标准书

5.2程序开发注意事项：

◆ 厂商转出二次八档时，在TR软体工具栏的Program→Analysis Wizard中的资料不用重新填写资料，可直接从第一次做的程序中把文件拷贝过来，数据如下

Power Data→*.wpd

Crystal Data→*.wcd

User Relay Data→*.usr

Special Data→*.wsn

Wire Analysis→*.wir

◆ 在做ON POWER 程序时严格遵照系统开机时序来做程序是有必要的

adapter18v->VIN->3vpcu&5vpcu->s5_on(3.3)->suson(3.3v)->mainon(3.3v)

->lan_power(3.3)->1.8v_on(3.3)->vron(3.3).

◆ 在发包做治具前先把要量测的电压列出来然后考虑哪些Net是影响电压的输出，需要把针拔掉的，为了Coverage的提升尽量少拔除针，把Net分配到User Relay Board上。

◆ 当程序跑出来了后不要急着加做烧录步骤，先导入BOM，然后在个人电脑上将MDA里不上件的Parts 标注为NC再SKIP，完后继续完善烧录程序，这样可以避免烧录程序的混乱。

◆

分配好BIOS或者其他需要烧录IC的Hybrid资源，注意其他信号对BIOS信号的干扰，最好BIOS PIN之间隔开5 PIN且不要绕其他信号。

◆ 由于很多Parts需要用ON POWER部分测试 所以需将部分IC和Q类的控制PIN和电源PIN拉在HYBRID卡上。

◆ 三级管导通电压测试要求source电压设置为4V。

his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed

To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information

Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise