2024年1月24日发(作者：)

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AS2-QA-011-05产 品 品 质 计 划 表Product quality plan类 型TypePCBA管 理 方 法Management Method抽样水准Sampling Standard样本大小Sample Size抽样频率Sampling Freq.检验设备/方法生产设备InspectionProductionEquipmentEquipment/Method目视、电子秤、磅秤Visual,electronicscale, scale□样件 □小量试产 □批量试产 ■量产□Prototype □Pre-launch □Launch ■Production单位Dept.责 任 者/检验类型⊙Responsible/InspectionType初件巡回自主入库检验检查检查检查FAIInSelf-FinalProcesinspeInspecsctiontionInspection版 次Rev.页 次Page1.01/1流 程Process Chart产品料号Product P/N产品品名Product管 理 特 性NameManagementCharacteristics品保部QA工序流程process flow特殊特性工程名称制 程分类序号EngineerinManufacturinSpecialNumberg Nameg fica-tion依据送货单、采购订单仓库收货According togoodsdelivery orderreceivingand purchaseorder作业规范Operation Criteria规格设定值Specification value检验项目InspectionItems控制方法Control Method记录表单Record Form反应计划(异常时处理)Reaction Plan (Disposition ofNonconformity)1一般General依据送货单、采购订单According todelivery order andpurchase order与送货单、采购订单一致Consistent with delivery orderand purchase order数量、包装、标签、实物Quantity,Packing,,Label,Material goods全数All100%NA根据供应商出货单对物料进行核对，利用磅秤、电子秤对物料数量进行核对Check the material according to the supplier'sshipping order, and check the quantity ofmaterial by using scale and electronic scaleV入库单godown entry知会供应商Inform the supplier2参照SIP，材料承认书、IQC检验图纸IQCRefer to SIP,Inspectionmaterialapproval,drawings重要Important参照SIP，材料承认书、图纸Refer to SIP,material approval,drawings1.本产品制程之原物料/零件必须符合环境管理物质规定2.有合格标示且正确.3：材料尺寸，外观，功能，包装需要符合材料承认书要求1. The raw materials/parts in themanufacturing process of thisproduct must meet therequirements of environmentalmanagement materials2. Qualified and correct.3. The material size, appearance,function and packaging shall meetthe requirements of the materialrecognition book外观 尺寸GB/T2828.1-2003 正常功能检验一次方案表，采环保用一次正常检验水平appearanceGB/ T2828.1-2003sizenormal test plan table offunctionone time, using one timeEnvironmentalnormal test levelprotectionAQL=0.4EDX、厚薄规、千分尺、卡尺、二次元、钢/卷尺EDX,thicknessgauge,micrometer,caliper,seconddimension,steel/tapemeasureNA参照SIP，材料承认书对物料外观，尺寸，功能，有害物质，包装进行检查Referring to SIP, the material acknowledgementbook examines the appearance, size, function,hazardous substances and packaging of materialsV如来料品质异常，IQC即开出品质品质异常联络单异常联络单，并交由资材部通知供进料检验记录表方提出纠正与预防措施Abnormal quality contactIf the incoming material quality islistabnormal, IQC will issue the qualityIncoming inspectionabnormal contact list and inform therecord sheetsupplier of corrective and preventivemeasures3依据仓库管物料入库理程序MaterialsFollowput inwarehousestoragemanagementprocedures一般General依据仓库管理程序Follow warehousemanagementprocedures产品防护管理程序仓库管理程序Product protection managementproceduresWarehouse managementprocedures数量、重量、规格、标识Quantity,Weight,Specification,Marking全数All100%磅秤、电子秤、目视Scale,electronicscale, visualinspectionNA依据仓库管理程序对库存物料进行管理，如FIFO、温/湿度调控、防潮/火/水/盗Manage inventory materials according towarehouse management procedures, such asFIFO, temperature/humidity control,moisture/fire/water/theftV入库单godown entry如有不符，仓管员将该信息即时反馈至资材部，由采购通知供方进行更改In case of any discrepancy, thewarehouse keeper shall immediatelyreport the information to the assetsand materials department, and thebuyer shall inform the supplier of thechange4生产准备按生产排配productionProductionarrangemeschedulingnts一般General按生产排配Productionscheduling人员安排, 设备检查,图纸 ，工艺, 治工夹具,工作场所环境Personnel arrangement, equipmentinspection, drawings, process,fixture, workplace environment数量、重量、规格、标识Quantity,Weight,Specification,Marking全数All100%目视visual依照SOP规定Refer toSOP按生产排配来进行备料、领料、发料Prepare, collect and distribute the materialsaccording to production arrangementV 涉及规格或质量不符，通知品管领料单、工单、生产排查核，数量不符，通知资材配表If there is any discrepancy inMaterial requisition, workspecification or quality, inform theorder and productionquality control to check, if the quantityschedulingis not in conformity, inform the capitalmaterial5自动送板Automatic依照SOPally sendRefer to SOPboard一般General依照SOP、BOM、图纸Refer to SOP, BOM,drawings依照SOPRefer to SOP目视visualGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准送板机、执行，确认物料正确性放板框Training should be received before theSend plateoperation, and the job can only be startedmachine,after passing the qualification. The jobput plateposition should be carried out in strictframeaccordance with the fixed positionpositioning standard to confirm thecorrectness of materialsVVV自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform

6印刷Printing依照SOPRefer to SOP一般General印刷机数据标准如下：刮刀角度为45度；刮刀压力范围4-依照SOP、BOM、10kg；印刷速度50-图纸100mmPrinting press dataRefer to SOP, BOM,standards are as follows: scraperdrawingsAngle is 45 degrees; Scraperpressure range 4-10kg; Printingspeed is 50-100mm外观appearanceGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual印刷机、刮刀、锡印完第一块PCB检查，检查OK后在开始批膏Printing量生产After printing the first PCB inspection,the batch production will begin after thepress,inspection is OKscraper, tinpasteVVV自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform7表面贴装Surface依照SOPMountRefer to SOPTechnology重要Important依照SOP、BOM、图纸依照SOP、BOM、图纸Refer to SOP, BOM,Refer to SOP, BOM, drawingsdrawings外观、结构Appearance,StructureGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual贴片机、吸嘴生产第一块时一定要确认元件方向，侧翻，Patch少件。When producing the first piece, be suremachine,to confirm the direction of the component, turnover side, less nnozzleVVV8回流焊Hot AirReflow依照SOPRefer to SOP重要Important依照SOP、BOM、图纸Refer to SOP, BOM,drawings运输速度：70-80；Transportation speed: 70-80PV: 13 , SP : 165 ;PV: 15 , SP: 170 ;PV : 15 , SP : 175 ;PV : 18 , SP : 180 ;PV : 18 , SP : 185 ;PV : 18 , SP : 220 ;PV : 9 , SP : 240 ;PV : 11 , SP : 230 ;外观、结构Appearance,StructureGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual回流焊、炉温测试仪、炉温测试板Reflowsoldering,furnacetemperature tester,furnacetemperature tester用测试板和炉温测试仪测试炉温曲线，测试的炉温曲线要和锡膏的特性相符合。测试曲线OK后方可过炉Test the furnace temperaturecurve with the test plate and the furnacetemperature tester. The test curve is OK beforepassing through the furnaceVVV自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform9AOI检测依照SOPRefer to SOP重要Important依照SOP、AOI检测操作规范依照SOP、AOI检测操作规范Refer toSOP, AOIRefer toSOP, AOI testtest operationoperation specificationspecification功能functionGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%AOINA作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行，确认物料正确性Training should be received before theoperation, and the job can only be startedafter passing the qualification. The jobposition should be carried out in strictaccordance with the fixed positionpositioning standard to confirm thecorrectness of materialsVVV自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform生产中每小时内连续出现3PCS相同不良现象，须立即通知前段操作员技术员找寻原因及改自主检查表，善，无法改善持续发生时，应巡检日报表,通知组长或工程师处理首末件记录表Continuous production per hour 3Independent inspectionPCS the same bad phenomenon,form,should immediately inform theDaily inspection report,front operator technicians lookFirst and last recordfor reason and improve, notformcontinued occurs, the group leaderor engineer shall be notified to dealwith自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform10目检依照SOPvisualRefer to SOPinspection重要Important依照SOP、BOM、图纸Refer to SOP, BOM,drawings依照SOP、SIPRefer to SOP,SIP外观、结构Appearance,StructureGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行，确认物料正确性防静电镊Training should be received before the子、放大镜Antistaticoperation, and the job can only be startedtweezers,after passing the qualification. The jobmagnifyingposition should be carried out in strictglassesaccordance with the fixed positionpositioning standard to confirm thecorrectness of materialsVVV11插件Plug-in依照SOPRefer to SOP一般Generalpin角垂直插入，仔细检查是依照SOP、BOM、否有漏插、错插等情况图纸Pin Angle is inserted to SOP, BOM,Check carefully whether there isdrawingsleakage or wrong insertion外观appearanceGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行，确认物料正确性过炉载具Training should be received before theThroughoperation, and the job can only be startedthe furnaceafter passing the qualification. The jobload,position should be carried out in strictaccordance with the fixed positionpositioning standard to confirm thecorrectness of materialsVVV

12波峰焊依照SOPwave-Refer to SOPsoldering重要Important依照SOP、BOM、图纸Refer to SOP, BOM,drawings预热区1B：100-120；预热区2B: 120-130;预热区3B：130-150；锡炉: 260-270，链连：1000-1300，波峰1: 9.0-13.0，波峰2: 9.0-13.0Preheating zone 1B: 100-120;Preheating zone 2B: 120-130;Preheating zone 3B: 130-150;Tin furnace: 260-270,chain connection: 1000-1300,wave peak 1: 9.0-13.0,wave peak: 2:9.0-13.0外观、结构Appearance,StructureGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual波峰焊、炉温测试仪、炉温测试板Wave首板确认焊接OK后才可以批量过板soldering,After the welding of the first plate isfurnaceconfirmed, the batch can be passed throughtemperaturthe platee tester,furnacetemperature testingboardVVV自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform13补焊、全检Repair依照SOPwelding,Refer to SOPfullinspection重要Important焊点全覆盖，无虚焊，假依照SOP、BOM、焊，漏焊，浮高、包锡等异图纸常 All soldering spotsRefer to SOP, BOM,covered, no soldering, fakedrawingswelding, leakage welding,floating height, tin coating, etc外观、结构Appearance,StructureGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准锡炉、助执行，确认物料正确性巡检AQL=0.4目视，塞焊剂、锡Training should be received before the自主检查100%规丝operation, and the job can only be startedPatrol AQL=0.4visual, plugFurnace,after passing the qualification. The jobindependentgaugeflux, tinposition should be carried out in strictinspection 100%wireaccordance with the fixed positionpositioning standard to confirm thecorrectness of materialsVVV自主检查表，巡检日报表,首末件记录表Independent inspectionform,Daily inspection report,First and last recordform发现一个点同时出现3片不良时,立即知会锡炉人员调试锡炉；If 3 pieces of defects are found atone point, the staff of the tinfurnace shall be informed to debugthe tin furnace immediately.14分板依照SOPboard splitRefer to SOP一般General依照SOPRefer to SOP确认板边无损坏，零件无脱落Make sure the edge of theplate is not damaged and theparts are not lost目视visualGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%目视visual 作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准分板治具执行；Training should be received beforePointsthe operation, and post can only be startedplateafter passing the qualification. The jobfixtureposition should be carried out in strictaccordance with the fixed positionpositioning standard.作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准治具执行，确认物料正确性exclusiveTraining should be received before theinspectionoperation, and the job can only be startedgaugeafter passing the qualification. The jobposition should be carried out in strictaccordance with the fixed position作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行，确认物料正确性Training should be received before theoperation, and the job can only be startedafter passing the qualification. The jobposition should be carried out in strictaccordance with the fixed positionpositioning standard to confirm thecorrectness of materialsVVV自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform自主检查表，巡检日报表,发现异常，及时知会相关人等首末件记录表开具品质异常单Independent inspectionIf there is any abnormality, informform,the relevant person to issue theDaily inspection report,quality abnormal listFirst and last recordform15贴线FFC依照SOPRefer to SOP一般General依照SOPRefer to SOPFFC Pin针位置和焊盘位置重合，没有偏位，不能有翘起The position of FFC Pin needlecoincides with the position ofthe welding disc目视visualGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2004normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 101%目视visualVVV16Hot-bar依照SOPRefer to SOP重要Important依照SOPRefer to SOP依照SOPRefer to SOP目视visualGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2005normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 102%目视visualHot-bar机、助焊剂、静电刷Hot-barmachine,flux, staticbrushVVV17测试test依照SOPRefer to SOP重要Important依照SOP、功能测测试为良品时指示灯为绿试治具操作规范色，伴有一声蜂鸣声，测试Refer toSOP,为不良品时指示灯为红色，function test fixture伴有三声蜂鸣声，每1PCS只operation能测试一次specification功能function全数All100%测试机testmachineNA 作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行；Training should be received beforethe operation, and post can only be startedafter passing the qualification. The jobposition should be carried out in strictaccordance with the fixed positionpositioning 自主检查表，巡检日报表,首末件记录表Independent inspectionform,Daily inspection report,First and last recordform测试不良应做好表示放入不良品区，进入不良品区的产品不得擅自拿来复测，待集中维修处理 The bad test shall meanthat the product is put into the badproduct area, and the productentering the bad product area shallnot be retested without permission,and shall be subject to centralizedmaintenance and treatment

18终检依照SOPfinalRefer to SOPinspection重要Important依照SOP、BOM、图纸Refer to SOP, BOM,drawings依照SOP、SIPRefer to SOP,SIP外观、结构Appearance,Structure全数All100%目视visualNA 作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行；Training should be received beforethe operation, and post can only be startedafter passing the qualification. The jobposition should be carried out in strictaccordance with the fixed positionpositioning 自主检查表，巡检日报表,首末件记录表Independent inspectionform,Daily inspection report,First and last recordform连续出现三片不良或当班间断累计三片相同位置不良，需反馈给线长安排分析处理If there are three pieces of defectsin a row or three pieces of the sameposition of the same positionaccumulated during the break ofthe shift, it shall be reported to theline leader for analysis andtreatment19包装Package依照SOPRefer to SOP一般General依照POPRefer to POP依照SOPRefer to SOP外观appearance全数All100%目视visual 作业前要接受培训，合格通过后才能上岗，作业岗位要严格按照定岗定位标准执行；Training should be received before封箱机the operation, and post can only be startedcase sealerafter passing the qualification. The jobposition should be carried out in strictaccordance with the fixed positionpositioning 确认标识、数量、实物不一致 巡检日报表,时，开具异常联络单首末件记录表If confirm the inconsistency ofDaily inspection report,identification, quantity and materialFirst and last recordobjects, issue the abnormal contactformlist20依照SIP、BOM、PCBA外观检验规范ReferFQC抽检to SOP,FQCcasualBOM,Specificinspectionation forPCBAappearanceinspection依据仓库管理程序Followwarehousemanagementprocedures重要Important依照SOP、BOM、图纸Refer to SOP, BOM,drawings依照SOP、SIPRefer to SOP,SIP外观、结构Appearance,StructureGB/T2828.1-2003 正常检验一次方案表，采用一次正常检验水平GB/ T2828.1-2003normal test plan table ofone time, using one timenormal test level巡检AQL=0.4自主检查100%Patrol AQL=0.4independentinspection 100%EDX、厚薄规、千分尺、卡尺、二次元、钢/卷尺NA参照SOP、SIP、BOM对成品外观，尺寸，功能，有害物质，包装进行检查Refer to SOP, SIP and BOM to check theappearance, size, function, harmful substancesand packaging of finished productsV如出现品质异常，IQC即开出品质异常联络单，并交由生产部通知产品质异常联络单线提出纠正与预防措施出货检验记录表If there is any quality abnormality, IQCAbnormal quality contactwill issue the quality abnormalitylistcontact list and send it to theShipping inspectionproduction department to inform therecord sheetproduction line to propose thecorrective and preventive measures21入库Storage一般General依据仓库管理程序依据仓库管理程序Follow warehouseFollow warehouse managementmanagementproceduresprocedures数量、重量、规格、标识Quantity,Weight,Specification,Marking全数All100%磅秤、电子秤、目视Scale,electronicscale, visualinspectionNA入库单核对数量，料号 Incomingcheck quantity, material numberV入库单godown entry确认标识、数量、实物不一致时，开具异常联络单If confirm the inconsistency ofidentification, quantity and materialobjects, issue the abnormal contactlist依照SIP、22BOM、OQC抽验OQCcasualPCBA外观检inspection验规范、出货检验程序重要Important依照SOP、BOM、图纸Refer to SOP, BOM,drawings依照SOP、SIPRefer to SOP,SIP外观、结构Appearance,StructureEDX、厚薄规、千分尺GB/T2828.1-2003 正常、卡尺、二检验一次方案表，采次元、钢/用一次正常检验水平卷尺巡检AQL=0.4GB/ T2828.1-2003EDX,自主检查100 %normal test plan table ofthicknessone time, using one timegauge,normal test levelmicrometer,caliper,second磅秤、电子秤、目视Scale,electronicscale, visualinspectionNA参照SOP、SIP、BOM对成品外观，尺寸，功能，有害物质，包装进行检查Refer to SOP, SIP and BOM to check theappearance, size, function, harmful substancesand packaging of finished productsV品质异常联络单出货检验记录表确认标识、数量、实物不一致OQC抽检记录表时，开具异常联络单Abnormal quality contactIf confirm the inconsistency oflistidentification, quantity and materialShipping inspectionobjects, issue the abnormal contactrecord sheetlistOQC sampling recordsheet23依照出货管理程序出货Followshippingshipmentmanagementprocedures重要Important依照出货单Per shipping order依照出货管理程序Follow shipping managementprocedures数量、重量、规格、标识Quantity,Weight,Specification,Marking全数All100%NA出货单核对料号，数量 Shippingdocuments check material number and quantityVVV出货检验报告outgoing inspectionreport确认标识、数量、实物不一致时，开具异常联络单If confirm the inconsistency ofidentification, quantity and materialobjects, issue the abnormal contactlist工程符号說明:△=工程开始○ =操作作业□ =量的检查◇ =质的检查 =操作与品质检查 =操作与数量检查 =质量与数量并检 =搬运▽=储存Description:△=Begin○ =Operation□ =Quantity Check◇ =Quality Inspection =Operation &Quality Inspection =Operation &Quantity Inspection =Quality&Quantity Check =Handling▽=Storage核准Approved by刘春华会签Counter-signed by工程PD张辉生产Manufacturing Dept.李兰 审核 Check by黄顺 制订Prepared by黄海霞制订日期Prepared Date修订日期Revised Date2019/6/21/